Owning and operating hydraulic equipment can be a positive experience for businesses across various industries. The efficiency, power, and versatility of hydraulic systems make them indispensable for a wide range of applications. However, along with the advantages come responsibilities, and understanding and avoiding common mistakes is crucial for maximising the lifespan and performance of hydraulic equipment.
Power Team has compiled a list of common mistakes that should be avoided when looking after your hydraulic equipment:
Neglecting regular maintenance: One of the cardinal sins in hydraulic equipment ownership is neglecting regular maintenance. Hydraulic systems operate under demanding conditions, and routine checks, fluid changes, and component inspections are essential for preventing issues that can lead to costly repairs and downtime. Regular maintenance not only extends the life of the equipment but also ensures consistent performance.
Ignoring contamination control: Hydraulic fluid contamination can wreak havoc on hydraulic systems. Neglecting proper filtration and allowing contaminants such as dirt, water, or particles to infiltrate the hydraulic fluid can lead to component wear, reduced efficiency, and system failures. Implementing and adhering to a contamination control strategy is important for the longevity of hydraulic equipment.
Using the wrong hydraulic fluid: Hydraulic systems are designed to operate with specific types of hydraulic fluid. Using the wrong fluid or neglecting fluid compatibility can lead to corrosion, leaks, and overall system inefficiency. Always follow manufacturer recommendations for hydraulic fluid and to regularly check and maintain fluid levels.
Overlooking temperature considerations: Hydraulic systems are sensitive to temperature fluctuations. Overheating or operating in extremely cold conditions can compromise the effectiveness of hydraulic equipment. Failure to monitor and control temperatures within recommended limits can lead to reduced fluid viscosity, decreased efficiency, and potential damage to components.
Neglecting system inspection after installation: Post-installation inspections are often overlooked but are crucial for identifying any issues introduced during the setup process. Leaks, loose connections, and misalignments can occur during installation, and a thorough inspection post-installation can catch these issues before they escalate.
Ignoring system pressure limits: Exceeding recommended pressure limits can lead to component failure, leaks, and in extreme cases, catastrophic system breakdowns. Adhering to specified pressure limits and regularly monitoring pressure levels is essential for safe and efficient hydraulic equipment operation.
Inadequate operator training: Well-trained operators are key to the proper functioning and longevity of hydraulic equipment. Inadequate operator training can lead to misuse, improper handling, and avoidable wear and tear. Investing in comprehensive training programs ensures that operators understand the equipment’s capabilities, limitations, and best practices for optimal performance.
Delaying repairs: Ignoring early signs of issues or delaying necessary repairs can turn minor problems into major ones. Addressing problems promptly, even if they seem minor, is crucial for preventing extensive damage and costly repairs down the line.
Owning hydraulic equipment is a commitment that goes beyond the initial investment. Avoiding common mistakes in maintenance, fluid management, and operation is vital for ensuring the longevity, efficiency, and safety of hydraulic systems. Power Team, offers the following advice when it comes to looking after your hydraulic equipment, “By staying vigilant, investing in regular training, and implementing proactive maintenance practices, businesses can harness the full potential of hydraulic equipment and navigate the fluid landscape with confidence.’
Power Team are experts within the hydraulic industry and are available to provide expert advice to all customers in various industries.